Shell and Tube Heat Exchangers

What we see

Shell and tube heat exchangers are designed for efficient heat transfer between two fluids at different temperatures, without allowing them to mix. This separation is essential, but it also creates a unique cleaning challenge: contaminants from one side must not be allowed to cross over into the other. Over time, deposits, scale, and other residues accumulate on both sides of the heat exchanger, hindering performance and reducing heat transfer efficiency.

When these contaminants build up, they create a barrier to effective heat transfer and can cause the equipment to work harder, reducing its lifespan and increasing operational costs. Recognizing these issues early and employing a thorough, effective cleaning solution is critical to maintain the heat exchanger's performance and longevity.

What we do

At Carolina Process Equipment Cleaning (Carolina PEC), we employ a systematic, multi-step cleaning process to restore the performance and longevity of shell and tube heat exchangers. Our approach includes:

  • High-Temperature Oxidation: Using controlled oxidation to remove large contaminants, ensuring a clean base before further cleaning processes.
  • Specialized Cleaning Chemicals: Immersing or flushing components with tailored chemical solutions to dissolve residual deposits and scale.
  • Thorough Component Restoration: Carefully disassembling, cleaning, and reassembling all parts to ensure the heat exchanger operates at peak performance.

By removing harmful residues and thoroughly restoring each component, our cleaning process maximizes heat transfer efficiency, extends equipment life, and reduces downtime, supporting the ongoing productivity of your operations.

 

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