Recycling Melt Filters

What we see

Recycling melt filters, also known as laser filters, are essential in improving melt quality and throughput in post-consumer recycled material processing. We frequently receive filters from top manufacturers like Erema, Fimic, and Maag/Ettlinger, plugged with a combination of organic and inorganic contaminants from the recycling stream. Organic buildup can often be addressed with high-temperature oxidation, but standard furnace burnouts risk damaging the delicate screen materials and does not address the inorganic contaminants that can remain in the precision pores of the screen.

When the contamination includes inorganic substances like silica and aluminum, high-temperature methods alone prove ineffective, leaving the filter’s laser-etched pores blocked and reducing overall filtration efficiency. This buildup impacts the performance of recycling equipment, requiring specialized cleaning methods to fully restore the filter’s functionality.

What we do

At Carolina Process Equipment Cleaning (Carolina PEC), we have developed a multi-stage cleaning process specifically designed to handle the complexities of laser melt filters. For organic buildup, we utilize advanced Vacuum Pyrolysis technology to safely perform high-temperature oxidation, effectively breaking down residues without damaging the sensitive filter screens. This controlled process ensures complete removal of organic contaminants.

To tackle inorganic blockages, we employ a series of chemical baths and ultrasonic cleaning techniques. These methods are designed to dissolve and dislodge inorganic materials such as silica and aluminum, restoring the filter's laser-etched pores. After cleaning, we use advanced inspection tools to verify the cleanliness and integrity of every pore, ensuring you receive a fully restored filter that is ready for optimal performance in your recycling equipment.

CONTACT US TO LEARN MORE

Error Message