Polymer Dies

What we see

In polymer processing, extrusion dies are precision-engineered tools that shape polymer materials into specific forms. However, these dies often experience buildup from polymer residue, char, and other contaminants during production runs. Fouling of the die surface leads to defects in the extruded product, causing irregularities, increased waste, and potential downtime. We frequently encounter dies with hardened deposits that traditional cleaning methods struggle to remove without risking surface damage.

The delicate surface finish and intricate design of extrusion dies require specialized care. Many conventional cleaning techniques, such as brushing or high-temperature ovens, can harm the die’s precision, compromising product quality and consistency. Recognizing these challenges, we apply advanced, non-abrasive methods to thoroughly and safely restore your dies.

What we do

At Carolina Process Equipment Cleaning (Carolina PEC), we employ non-abrasive cleaning techniques like solvent cleaning and vacuum pyrolysis to safely remove contaminants from polymer dies. Our process begins with careful assessment and selection of the appropriate method to dissolve or dislodge buildup without affecting the die’s surface integrity. Solvent cleaning effectively removes light residue, while vacuum pyrolysis handles more stubborn deposits by breaking down polymers at low temperatures in an oxygen-free environment.

With a diverse range of cleaning equipment, we can handle various extrusion die types, including traditional film dies, coextrusion dies, and blown film dies. Our precision-focused approach ensures your dies are fully restored, maintaining the integrity of the design and delivering consistent, high-quality extrusions.

CONTACT US TO LEARN MORE

Error Message