Plate and frame heat exchangers are critical for maintaining heat transfer efficiency in industrial applications. While ultrasonic cleaning is a common method for cleaning these systems, it is not always sufficient. Heavy scaling, biological fouling, oil and grease accumulations, and complex geometries can prevent ultrasonics from fully dislodging deposits. In some cases, contamination resides within narrow channels or permanently welded plates, making it even more challenging to remove using standard cleaning techniques.
When contaminants such as mineral scale, oils, or biological residues are not completely removed, they reduce heat exchanger efficiency, shorten the time between cleanings, and risk permanent damage to the plates. Over time, residual contamination can carbonize, rendering the heat exchanger irreparable and requiring costly replacements.
Our cleaning process for metallic mist eliminator screens involves a multi-step approach which combines chemical treatment, high-temperature oxidation, and high-volume flushing. The screens are first removed and immersed in specialized chemical solutions that dissolve accumulated oils, particulates, and other residues. This treatment effectively loosens contaminants without damaging the metal structure. Residual organics are removed through high-temperature oxidation steps.
After the soaking and heat treatment phases, we use high-volume flushing with water or a suitable cleaning agent to dislodge and remove remaining debris. This thorough rinse ensures a complete restoration of the screens, returning them to their original efficiency and ready for reliable performance in your industrial systems.